Product Overview: This T grid roll forming machine fabricates sturdy metal ceiling T grids. Furthermore, these grids mount firmly on building structural ceilings. They reliably support ceiling tiles, light fixtures and ventilation outlets. The finished grids ensure neat, stable indoor ceiling layouts. They also suit commercial and architectural decoration scenarios.
Moreover, this machine integrates core functional units. It features two decoilers, a main roll forming unit and a hydraulic punching and cutting station. Thus, it achieves continuous, automated grid production. It delivers precise punching, shaping and cutting in one process. The equipment guarantees high-efficiency and uniform finished products.
Working Flow
Decoiler (GI &PPGI) –>Roll Forming –> Automatically punching & cutting –> PLC control –> Hydraulic system –> Run Out Table –> Finished Main T grid
Layout of the KONIX Automatic Flat T Bar Main Tee Roll Forming Machine:Main Parameter
| Parameter | Specification |
| Rollers station | 20 Stations |
| Line speed | 20-25m/min(6-7pcs/min) |
| Installation length | 14.8m |
| Die/Mould material | SKD11 |
| Transmission | Worm Gearbox Reducer |
Main Components of T Grid Roll Forming Machine
Manual Decoiler — 2 sets
- Inner Diameter 450-530mm
- Outer Diameter1200mm
- Loading weight 1000kg
- Make sure the GI and PPGI Unoiler in the exact line with Main Former Machine
- Weight about 100kg;
- Dimension 1000*800*1100(mm)
The Uncoiler is the very start of the whole Production line and supplying the Raw materials PPGI and GI coil strap. And the Driving force is from the Roller tugging during production.
Roll Forming Machine
- Machine frame thickness 20mm,
- Rollermaterial Cr12, HRC 55-56, Symmetry in the range of 0.05mm
- Roller’s diameter Inner 39mm; Min OD 90mm
- Motor 4KW
- Main Transmission Chain Drive
- Between Rollerd Worm wheel Gearbox
- Stitch: Four Rollers real stitch, can also be used for fake stitch.
- Side plateThickness 30mm, Polish 6 sides, high precision boring
- Principal Axis45# steel, tempering heat treatment, mill grinder
Automatic Punching and Flying Cutting-off System
Hydraulic Stations are offering the Suspention Celing T bar produciton line Punching and Cutting-Off force. The Main Hydraulic is for Punching the head locks and holes on Main Tee Bar and also for the Flying Cutting-Off; The smaller one is make the pucnhing mechanism travel back and force for Flying Cutting-off. The two are controlled by the Electric PLC cabinet. and The Main One is accompanied with a Accumulator to make stable performace.
- Punching Die 24 sets( 2 head locks 22 Main Tee holes)
- Punching Die Material SKD11, Hardness HRC 58-60, Precise milled, precise making, easy to removable parts.
- Anti-Fire Hole Die Available on Machine
- CuttingFlying Cutting-Off Contineous working non-stop
- Driving Force2 Hydraulic stations one for Punching mechanism travel and one for punching
- Accurancy Height and Width within 0.1mm; In Length 0.3mm/Meter
- Die Material45# steel and Cr12MoV, Heat treatment Vacuum 58–60HRC
- Cutting off Length3600 or 3660mm
- Hole Distance 150cm or 6″
- Custom Logo Punching at same time on Machine Fully Automatic
Electric PLC control system
Electric PLC control Cabinet likens the human brain in the Ceiling T bar whole production line. All Automatic functions are implemented by this component. We have our own Electric engineer to make itautomation totally harmonious with all other compenents. It is our great advange for the Ceiling Tee Bar Roll Forming Machine; And also we offer the Electric to our old customers for upgrade and we optimise it very often.
Run-out Table
This compenent is working desk. Product will drop onto the table and slide out smoothly, so it avoids scratching and easy for packing. And there are waste grooves upgrade to conduct the waste steel odd ends to the barrel.
Why Choose our Roll Forming Machine
- Warranty period: The warranty period for machine frame, rolling dies, electrical components, etc. — 1 year.
- After-sale service:During the warranty period, if the spare parts of the equipment are damaged during normal operation, supplier will provide free replacement parts.
- Ultra-precise forming: Ensures consistent dimensions with a tolerance of no more than 0.5mm, enabling seamless assembly in projects.
- Customizable efficiency: Tailored to customers’ production needs to build the most efficient roll forming machine for specific workflows.
Customers’ Cases
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