Product Overview: This closed upright roll forming machine is a professional automatic production line. It is specially for medium-duty shelf uprights. It integrates multiple practical functions. Besides, it has stable performance and high precision. It also features efficient production capacity. Importantly, it supports fixed-length cutting. Specifically, this function is adjustable via the PLC system. With this adjustment, it can meet different length requirements easily. The uprights it produces are uniform in size. They also have a strong and durable structure. Thus, they meet medium-duty load-bearing needs well. It is suitable for mass production. It supports long continuous runs smoothly. Meanwhile, it reduces material waste effectively. It also helps lower enterprise production costs. Besides, it is easy to operate and maintain. It saves labor costs for enterprises. Finally, it improves overall production efficiency.
Applicable Conditions of Medium-Duty Uprights: The uprights are for medium-load storage scenarios. They are widely used in warehouses. They are also used in logistics centers. Besides, they apply to small and medium-sized factories. They are suitable for retail stores too. They store moderate-weight goods well. Such goods include cartons and small parts. They also store light industrial products and daily necessities. They also fit dry indoor environments. However, they are not for humid areas. They are also unsuitable for high-temperature places. Moreover, they cannot be used in corrosive environments long-term.
Introduction to each part
1. Decoiler: It has a stable tension control system. It loads and feeds steel coils smoothly. It avoids material jamming during operation. Therefore, it ensures continuous material supply. This lays a foundation for efficient production.
2. Punching Station: It adopts high-precision punching molds. It punches holes accurately and quickly. Holes follow preset specifications strictly. It meets shelf upright assembly needs. It ensures tight connection with other parts.
3. Roll Forming Machine: It consists of multiple forming roller groups. It forms steel coils step by step to make high-precision closed upright profiles. It adapts to different steel plate thicknesses. And it ensures consistent profile shape and size.
4. Welding Unit: It uses advanced automatic welding technology. Through this process, the finished product can be initially produced, saving a lot of time for manual welding. It strengthens the profile structure firmly to improve upright stability greatly.
5. Cutting Table: It is equipped with a high-speed cutting blade. It cuts formed uprights automatically. It cuts to the preset length precisely. Its cuts are clean and accurate. There are no burrs on the cut surface. It does not damage the profile surface.
Working Flow
Features & Specification
| Parameter | Specification |
| Suitable material | HCR Coil / Carbon Steel Coil, GI Coil |
| Material Thickness | 0.3mm-1.5mm |
| Working speed | 10~15m/min |
| Rollers | 20-24 groups(customizable) |
| Profile | same as the profile drawing |
Main Component of Closed Upright Roll Forming Machine
Decoiler
- Coils outer diameters: 1400mm
- Coils inner diameters: 460-520mm
- Machine coils width: 1000mm
- Machine coil weight: 3000kg
Hydralic Punching
- Punching mould: customizable
- Mould material: Cr12MOV
- Hardness treatment: HRC60°~62°
- Punching speed: 50-60times/min
Main Roll Forming Machine
- Rollers station 20-24 groups
- Roller’s material GCR15
- Roller heat treatment HRC57°~59°
- Straightening roller 5 pcs
- Roller’s surface finishing polish treatment
- Roller main shaft diameter 70mm, material:45 steel
- Transmission Gear and chain
- Machine motor 5.5KW
- Machine basement plate 35mm
Hydraulic Cut Off
- Hydraulic cut off device 1 set
- Cut off mould 1 set
- Cutting mode non-stop cutting
- Cutting motor 5.5KW
Advantages of Roll Forming Machine
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High efficiency: First, the closed upright roll forming machine works at a fast speed, up to 10-15 meters per minute. It can produce a large number of the upright in a short time, so it is very suitable for mass production and can greatly improve work efficiency.
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Low waste: Besides, the machine has a reasonable design. It can make full use of the metal coil and the material utilization rate is as high as 95%. In this way, it helps manufacturers save raw material costs and also reduce environmental pollution.
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No burrs when cutting: In addition, the hydraulic cut off system is precise and stable. It cuts the formed the upright smoothly, and there are no burrs on the cutting surface. This ensures the the upright has a neat and beautiful appearance, so you don’t need any additional processing.
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Precise forming: Finally, the rollers stations use high-quality materials and have a precise design. They can bend the metal sheet into the upright with accurate sizes and uniform shapes, and each upright has the same specifications to meet the requirements of building construction.
Why Choose our Roll Forming Machine
- Warranty period: The warranty period for machine frame, rolling dies, electrical components, etc. — 1 year.
- After-sale service:During the warranty period, if the spare parts of the equipment are damaged during normal operation, supplier will provide free replacement parts.
- Ultra-precise forming: Ensures consistent dimensions with a tolerance of no more than 0.5mm, enabling seamless assembly in projects.
- Customizable efficiency: Tailored to customers’ production needs to build the most efficient roll forming machine for specific workflows.
