Metal Ceiling U Baffle Roll Former

Suitable Raw Material Specification

1. Materials                             under G550Mpa GI
2. Material thickness                   0.45~1.0mm
3. Profile width                           1 5/8”, 2 1/2”, 3 5/8”
4. Profile height                           30mm
5. Profile specification                      same as drawing

Producing Process:

Material coil –> Roll forming machine –> Online Punching –> Hydraulic cut off –> finish product Profile –> PLC

One complete set of production line consist of following units

Decoiler 

1. Loading capacity           3000KGS
2. Maximum outer diameter     1250mm
3. Inner diameter              508±30mm
4. Double decoilers
5. Manual Expanding

Roll forming machine

• Automatically adjusting size, setting the size by PLC and touchable screen.
• Rollers stations14 groups
• Roller’s material               Cr12mov
• Roller’s surface                Heat treatment HRC58~60,

finishing, Hard chromium plating

• Main axis diameter           40Cr, 45mm, thermal refining and finishing
• Motor power                   15KW, frequency control
• Forming speed                 0~80m/min, 100 m/min with punching.

Remark: Driven by gear & chain, speed controlled by frequency.

Hydraulic Cut off

1. Hydraulic station                1set, including: motor, oil pump, magnetic valve, oil cylinde
2. Hydraulic station motor           9 KW*2 sets
3. Cutting blade                    6 sets
4. Cutting blade material              Gr12 steel, hot treatment
5. Hardness treatment                 HRC 60°~62°
6. Cutting modeNon-stop cutting.
7. Driving method: By servo motor and precision planet-gear reducer, driving the precision

Hydraulic system

• Hydraulic station motor power      7.5KW
• Energy storage type independent structure
• Adopt to famous brand of the hydraulic accessories.
• Equipped with high precision filter and overload protection.

Simple Discharge bracket

• Length6m

Electric control system

• Control System: Dual-axis chase motion controller & PLC, Touchable Screen, setting the required work piece in the touchable screen: length and quantity. Rotary encoder to control the length, non-stop cutting/punching.
• Holes punching: the distance of the holes and holes number could be set  by PLC.
• Control method: by touchable screen and button.
• Electric control box adopt to omniseal and forced-air-cooling device.
• Control system’s power supply adopt to overload protection, electronic control box adopt to aviation plug.